Part Number 6180100 - Railway Bogie Rubber Mount
Product Overview - Railroad Truck / Bogie Component
Part number 6180100 is a high-performance rubber mount specifically engineered for railway bogie and railroad truck applications. This component is manufactured using premium-grade rubber compounds that provide exceptional vibration isolation and durability in demanding railway and railroad environments (freight, passenger, and transit applications). The 6180100 rubber mount is designed to meet the strict requirements of railway suspension systems, offering reliable performance under continuous operational loads.
Technical Specifications
| Part Number | 6180100 |
|---|---|
| Material | High-grade natural and synthetic rubber compound with reinforced metal inserts |
| Application | Railroad truck & railway bogie systems: 70-ton freight trucks, 100-ton freight trucks, passenger bogies, transit vehicles |
| Standard | EN 45545-2 & AAR M-976 certified, ISO 9001:2015 & ISO 22749 compliant |
| Weight | Varies by configuration (contact for specifications) |
| Dimensions | Custom dimensions available (contact for specifications) |
Applications & Compatibility
Railroad Truck Types: Compatible with 70-ton freight trucks, 100-ton freight trucks, and passenger bogies
Rail Segments: Freight Rail (Class I & Short Line) | Passenger Rail (Amtrak & Commuter) | Mass Transit (Metro & Light Rail)
Part number 6180100 is widely used in various railway bogie configurations including metro trains, passenger coaches, freight wagons, and high-speed rail systems. This rubber mount is compatible with both primary and secondary suspension systems, providing essential vibration damping between the bogie frame and wheelsets. The component is suitable for new installations as well as replacement applications in existing rolling stock. Railway operators worldwide trust this part for its proven reliability in reducing noise transmission and protecting sensitive equipment from excessive vibration.
Key Features & Benefits
Superior Vibration Isolation
Advanced rubber compound formulation provides excellent vibration damping across wide frequency range, protecting equipment and enhancing passenger comfort.
EN 45545-2 Fire Safety
Fully certified to meet European fire safety standards for railway applications, ensuring compliance for passenger vehicle use.
Extended Service Life
Engineered for 5-8 years or 800,000-1,200,000 km lifespan with minimal maintenance requirements under normal operating conditions.
Environmental Resistance
Withstands temperature extremes (-40°C to +70°C), ozone exposure, UV radiation, and petroleum-based fluids commonly found in railway environments.
Material & Quality
The 6180100 rubber mount is manufactured from a specially formulated rubber compound that combines natural and synthetic rubbers to achieve optimal mechanical properties. The material exhibits excellent resistance to environmental factors including temperature extremes (-40°C to +70°C), ozone exposure, and petroleum-based lubricants commonly found in railway environments. Each component undergoes rigorous quality testing including hardness measurement, tensile strength verification, and dynamic load testing. The manufacturing process is certified to ISO 9001:2015 standards, ensuring consistent quality in every batch. Fire safety certification to EN 45545-2 standards makes this component suitable for use in passenger railway applications throughout Europe and internationally.
Performance Specifications
| Property | Specification | Test Method |
|---|---|---|
| Hardness | 50-70 Shore A | ISO 48-4 |
| Tensile Strength | ≥ 10 MPa | ISO 37 |
| Elongation at Break | ≥ 300% | ISO 37 |
| Compression Set (22h @ 70°C) | ≤ 25% | ISO 815-1 |
| Temperature Range | -40°C to +70°C | Continuous Operation |
| Ozone Resistance | No cracks at 168h | ISO 1431-1 |
| Fire Safety | HL2 / HL3 Compliant | EN 45545-2 |
Installation Guidelines
Installation of part number 6180100 should be performed by qualified railway maintenance personnel following manufacturer guidelines and railway safety protocols. Prior to installation, inspect the rubber mount for any signs of damage or defects. Ensure that mounting surfaces on the bogie frame are clean, free from corrosion, and properly prepared. Use specified torque values when tightening mounting bolts to prevent over-compression of the rubber element. After installation, verify proper alignment and clearances. Follow railway operator maintenance schedules for periodic inspection. Installation should be performed in controlled workshop conditions where possible, with proper lifting equipment for heavy components. Always refer to specific railway vehicle maintenance manuals for detailed installation procedures.
Maintenance & Lifespan
Regular inspection and maintenance of part number 6180100 is essential for ensuring continued safe operation of railway vehicles. Visual inspections should be performed according to railway operator schedules, typically every major maintenance interval. Check for signs of rubber degradation including cracking, chunking, or excessive deformation. Monitor for oil contamination which can accelerate rubber deterioration. Under normal operating conditions, this rubber mount has an expected service life of 5-8 years or 800,000-1,200,000 kilometers, whichever comes first. However, actual lifespan may vary based on operating conditions, load factors, and maintenance practices. Replace components immediately if significant damage or degradation is observed. Keep records of installation dates and inspection findings to optimize maintenance scheduling.
Related Products
Frequently Asked Questions
What is part number 6180100 used for?
Part number 6180100 is a rubber mount component used in railway bogie suspension systems to provide vibration isolation between the bogie frame and wheelsets. It helps reduce noise transmission and protects equipment from excessive vibration in metro trains, passenger coaches, and freight applications.
Is part 6180100 compatible with my railway system?
Part number 6180100 is designed for universal compatibility with standard railway bogie configurations. However, specific compatibility depends on your vehicle type and bogie design. Contact our technical team with your vehicle specifications for confirmation of compatibility and proper part selection.
What material is part 6180100 made from?
Part 6180100 is manufactured from a high-grade rubber compound combining natural and synthetic rubbers with reinforced metal inserts. The material is formulated for excellent environmental resistance, including temperature extremes, ozone, and oil exposure. All materials are EN 45545-2 fire safety certified.
How long does part 6180100 last?
Under normal operating conditions, part number 6180100 has an expected service life of 5-8 years or 800,000-1,200,000 kilometers. Actual lifespan depends on operating conditions, maintenance practices, and load factors. Regular inspection during maintenance intervals helps ensure optimal performance.
Is part 6180100 EN 45545-2 certified?
Yes, part number 6180100 is fully certified to EN 45545-2 fire safety standards, making it compliant for use in passenger railway applications throughout Europe and other regions requiring this certification. Documentation is available upon request.
Interested in Part Number 6180100?
Contact us for pricing, availability, and technical specifications.
